My initial plan is to do the following (However, I might end up covering more once the dismantling and investigation starts. The painting and "grooming" will be the last step in the plan)
1. Body -
- Scrape the paint to the metal and undertake a complete tinkering (rust repair) job.
- Replace entire floor board and fabricate corroded parts of the frame
- Replace all rubber beadings (windscreens, windows and door) - Need to speak to L P Gunaratne
- The front and rear bumpers need to be replaced (several dents / shoddy repair jobs). If i can't find a good set, I might have to fabricate both in copper (since it will last longer)
- All metal / chrome trim to be electroplated
2. Brake
- Replace brake master cylinder
- Line connecting the reservoir to the master cylinder
- Check and replace brake shoes and slave (wheel) cylinders
3. Cooling
- Check radiator for leaks / corrosion and do the necessary repairs
- Check water pump, thermostat and fan and repair where necessary
4. Electricals
- Check / clean / reset / replace the entire electrical system as necessary (circuit breaker, distributor, ignition coil)
- Starter motor and dynamo to be serviced
- All fuses, wiring and connectors to be checked and replaced
5. Engine
- Check for leaks and replace head gaskets and sump gaskets
- Replace spark plugs
- There is a problem with the idle run of the starter motor (if this is due to the wearing of flywheel teeth, need to turn the wheel up side down
6. Gearbox
- In drive mode, when on the third gear, the lever slips to neutral. Need to check the linkages and gearbox in detail to check this
7. Fuel system
- Repair fuel pump with repair kit
- Clean fuel tank and fuel lines
- Replace carburetor (There is a leak from the bottom end. Cant be repaired with the kit)
8. Interior
- Replace cushions and re do seat covers
- Hood lining and door panels need to be replaced
- Switches on the dash to be replaced with genuine knobs